Use our free advanced enclosure design tools to save time and money. The size and weight of the product will affect shipping rates and ultimately, consumer costs. Ideally, you should only design with radii that can actually be built; you can check out our bend radius capabilities chart here and match our equipment and tooling constraints to your design. There are three main rating systems that determine how waterproof or rugged a product is: Ingress Protection (IP) Rating, NEMA Rating, and MIL-SPEC. Enclosure design standards, defined by UL and NEMA, focus on strength, sealing, material/finish, latching, flammability, ventilation, mounting, and thermal protection. Intended quantities will also affect the tooling, materials, and setup costs reasonable for your product. Most electronic OEM products are Level 3 systems, with the electronic circuitry, power sources, motherboard/backplane interconnect systems, and thermal management all housed in one enclosure. Radiant design was founded in 2014 with a vision of setting a benchmark in the enclosure design industry. For IEC member countries, standard IEC 60529 classifies the ingress protection rating (IP Codes) of enclosures. This is much more cost effective than the other way around. Most manufacturers of electrical enclosures comply with safety requirements set by a reputable listing organization. Your electronics contract manufacturer should be your box-build assembly outsourcing partner -- not just a quick-turn PCB house. What to Consider with an Electronic Enclosure Design While the power of electronic hardware comes from its internal components, the product is typically recognized by its enclosure, the outer shell that encloses fiber-optic products, making them more appealing and user-friendly for the work environment. Work with your design or product development team to ensure that the size and dimensions of your device meet its design-for-manufacturability needs. For the best experience on our site, be sure to turn on Javascript in your browser. Electronic devices are the sum of their parts, including the box in which you house them. • Usually 2-3 Concept Views are Created First (Images 1-3). What is a box build? In a study described in Reference 2, the enclosure of Figure 1 built and was its SE measured. Not only to assure proper operation, bu… Radiant Design. Based in Chennai, India we design, prototype and manufacture high quality, custom plastic and sheet metal enclosures for different sectors and markets. For the design, you’ll only need to think about the ID/IP (internal diameter for round seals; internal perimeter for non-round seal shapes), the percent stretch of the o-ring, the cross sectional diameter (also called o-ring width), and the percent squeeze. A longer-lasting product or custom-branded product may make higher up-front costs worth it. Design: The very first thing that you should keep in mind is the overall quality of the product. Designing your product into the proper enclosure versus the cheapest one lets you get the longest lifetime value out of your enclosure. Electronics Enclosure Design Guidelines : Enclosure Design for PCB. • The Initial Renderings are reviewed and details are chosen that are preferred. This, of... Work with your design or product development team, ECMs that specialize in design assistance, How Aftermarket Electronics Remanufacturing Boosts the Energy Industry. Boil your strategy down to these five words: Use 3D modeling to create an enclosure with the perfect fit that combines safety, functionality, and cost-effectiveness. If you want user friendly electronics projects, you'll need to build an enclosure case around it. Polycase’s customized off-the-shelf enclosures are often a great alternative to a truly custom enclosure. Consider whether you’d like a branded theme for your product and if it’s reasonable for your order volume.